Corrugated Paper Die-cutting Machine Feeder Feeding Automatic Die-cutting Machine Carton Forming Series Intelligent High-speed Flute Laminating Machine
KTJ-1100H

Automatic Foil Stamping & Die-cutting Machine

Features
  • Paper - feeding Section

    1. The main and auxiliary paper - feeding devices enable continuous paper - feeding without stopping the machine.

    2. The designed paper - feeding head is used to achieve continuous paper - feeding for papers of different thicknesses and qualities.

    3. The lift - up type paper - conveying frame is convenient for operation.

    4. The double - sheet controller structure makes the detection sensitive and reliable, improving the product qualification rate.

    5. Four front stops are provided, and four optical fiber detection switches are installed to detect whether the paper is in place and avoid waste products.

    6. A paper - in - place time adjustment handwheel is set on the paper - conveying table to slightly adjust the paper - feeding time so that it matches the time of the die - cutting section.

    7. Left and right side gauges are equipped, with two functions of pushing and pulling, and the conversion is convenient and fast; the position and pressure of the side gauges are adjustable to be suitable for side - positioning of papers of different sizes and thicknesses.

    8. A paper - feeding height device is installed at the position of the paper - feeding head to effectively protect the paper - feeding head.

    9. A stop position adjustment handwheel is arranged on the side of the paper - feeding machine for easy determination of the position of the paper stack.

    10. Based on the electrical principle, the paper - feeding stack is automatically lifted, and the lifting amount can be arbitrarily adjusted through the touch screen for convenient operation.

    11. Upper and lower limit switches are installed on the inner side of the wallboard to ensure that the paper stack automatically stops at the set high and low positions.

  • Die - cutting Department

    1. Worm - gear and worm - drive enables the machine to maintain stable operation even at high - speed operation and has a long service life. 2. Adopt a 230° intermittent mechanism to ensure the machine's stable high - speed operation, low noise, and long service life.

    3. The die - cutting plate frame is used for installing and fixing the die - cutting plate, and the quick - clamping device is suitable for the convenient installation of die - cutting plates of different sizes.

    4. The die - cutting plate frame has an accurate positioning structure and can be easily locked and unlocked. Use two plate - pulling brackets to pull out and push in to complete the turnover of the plate frame so as to achieve the purpose of free plate - changing and plate - adjusting.

    5. The positioning system effectively realizes the re - positioning of the paper in the front and side directions, making its position accurate and ensuring the die - cutting accuracy.

    6. The steel plate is made for double - sided use. Select hard and elastic materials for long - lasting practicality; its positioning device effectively ensures accurate positioning.

    7. The main drive adopts an automatic lubrication system to extend the service life of the main components.

    8. The rear positioning bracket is changed to be fastened with screws first and then welded, which strengthens the upper and lower supports on the gripper bar, is beneficial to the rapid stability of the gripper bar after stopping, and ensures the accuracy after the speed increase.

    9. For the connection method between the gripper bar and the chain, a double - column type is adopted to make the chain connection block and the gripper bar become a whole, which is beneficial to improving the accuracy.

    10. Simplify the front positioning and thicken the camshaft. The rear positioning adopts movable positioning. After the chain is elongated, the accuracy requirements can be ensured by adjusting the rear positioning small shaft.

    11. Install a lubricating oil cooling device to reduce the thermal wear of machine parts and ensure that the die - cutting pressure does not change.

  • Paper collection department

    1. Fully - automatic paper collection uint.

    2. The paper receiving grid plate ensures continuous paper receiving without stopping the machine. When the paper stack reaches a certain height, insert the paper receiving grid plate into the paper stack, and it will complete the paper receiving.

    3. The side paper - aligning and rear paper - aligning devices ensure that the received papers are neatly arranged; the paper collection brush and the paper collection turnover device prevent paper jitter and plate scattering. The positions of each device are adjustable to be suitable for the processing of different page layouts.

  • Electrical Appliance Department

    1. The electrical system adopts a hot - stamping servo system, advanced control devices such as PLC  and human - machine interface.

    2. The human - machine interface monitors the running state of the machine at all times, and can dynamically monitor the input and output points of the programmable logic controller and various faults. In addition, the two selectable languages, Chinese and English, make troubleshooting and operation very convenient.

    3. The main motor is controlled by a frequency converter, with stepless speed regulation, stable operation and energy - saving.

    4. The main drive adopts a pneumatic clutch, which is safe and reliable in operation.

    5. Multiple photoelectric switches are installed in the paper - feeding, die - cutting, paper - collecting and other parts to ensure the safe and smooth progress of the whole process.

    6. Using multimedia technology, data input, setting and other operations are realized more intuitively and conveniently.

    7. Multi - layer indicator lights show different working states of the machine, and cooperate with the alarm device to remind others to pay attention to safety.

    8. According to the principles of ergonomics, there are multiple operation button boards, such as in the paper - feeding part, transmission side, operation side and paper - collecting part, realizing the control of the machine in different parts.

    9. A three - phase four - wire AC 380V 50Hz power supply is adopted. A special protective ground wire PE is installed on the machine body.

    10. Each part is equipped with a safety switch to ensure safe operation, and the safety facilities meet the standards.

  • Feeding of hot - stamping aluminum foil

    1. The hot - stamping part adopts a motion control module for centralized control. The step - skipping is stable and accurate.

    2. Add an automatic impression - on function driven by a servo, automatically release the impression when there is no paper, and adjust the pressure in units of 0.01mm.

    3. It has the function of calculating the remaining aluminum foil. When the aluminum foil is insufficient, it will alarm automatically for easy operation.

Product parameter
ModelKTJ-1100H
Max.Paper Size1100×780mm
Min.Paper Size400×370mm
Max.Die-cutting Size1090×770mm
Max.  Pressure350T
Max.Stamping Speed7000s/h
Sheet  Thickness(Cardboard):0.1-2mm (Corrugated board):≤5mm
Die-cutting Precision±0.1mm
Max. Feeding Pile Height1370mm
Max. Delivery Pile Height1230mm
Totle power40KW
weight15T
Dimensions6150×2400×2350mm(without pedal)
Performance characteristics

This machine adopts a programmable controller and a human - machine interface to form a control system, and an emergency stop relay is added to the safety circuit to increase reliability. When the emergency stop button is pressed, the main contactor is disconnected, cutting off the power supply of the main circuit, and the system is safe and reliable.

An electronic cam is composed of a rotary encoder and a programmable controller, and the position of the control switch can be set at will, and the mechanical angle is dynamically displayed on the human - machine interface, making machine maintenance simple. At the same time, the encoder signal is also used for speed detection, making the rotational speed more accurate.

The main electrical cabinet is on the drive - side wall panel of the feeder, which is convenient for installation and saves space. The switch is locked, safe and reliable. The chain movement track of the gripper teeth is further optimized, suitable for high - speed operation and reducing tremors.

A 230 - degree intermittent is adopted to make the accuracy accurate.

The strength of the gripper bar body is increased, the noise is reduced, and the movable gripper and the fixed gripper are improved, which can be suitable for working with or without a gripper margin.

The strength of the side lay is increased, and the service life of wearing parts is extended and guaranteed.

The paper - feeding variable - speed mechanism makes paper positioning more accurate, which not only ensures the processing of thick paper, but also is suitable for thin paper.

The plate frame is redesigned, and a locking and limiting device is added, which is beneficial for processing and convenient for loading and unloading.

The bronzing part adopts a motion control module for centralized control. The step - skipping is stable and accurate.

An automatic impression - on function driven by a servo is added. When there is no paper, the impression is automatically released, and the pressure adjustment can be adjusted in units of 0.01 mm.

It has an aluminum foil remaining calculation function. When the aluminum foil is insufficient, an automatic alarm is given, which is convenient for operation.

The bronzing control system adopts a computer to calculate and optimize the step - skipping method, making bronzing stable and fast, increasing the utilization rate of anodized aluminum foil and effectively saving the amount of anodized aluminum foil used.

The bronzing temperature control adopts a PLC temperature - control module for centralized control, which can realize functions such as "one - key heating", "one - key temperature adjustment", and "timed heating".

The heating plate is divided into 12 independent temperature zones, making the bronzing temperature uniform and the temperature control accurate.

All bronzing drive motors are driven by servo motors, and the double - S - shaped acceleration and deceleration curves make the anodized aluminum foil transportation stable and the accuracy accurate.

A "paper - foil" separation mechanism that can be opened at a single position is specially designed for large - format bronzing, which solves the paper - dropping fault caused by the absence of this structure in traditional bronzing machines or unreasonable structure design, ensuring large - area bronzing.

The electrical system can be additionally equipped with a network remote diagnosis and repair function (the user's workshop needs to have a network), which is convenient for equipment maintenance and daily upkeep.

The electrical system can be additionally equipped with a holographic anti - counterfeiting bronzing function.


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